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Vessels & Stirrers

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Vessels are used as reactors, receivers, separators, measuring, feeds etc. Vessels can be used under full vacuum and as per given below working pressure (Bar g).

Vessels are available in spherical / cylindrical shape from 5Ltr. to 300Ltr. capacity. Vessels are provided with a bottom outlet nozzle, for which a suitable valve can be chosen from range of valves.

SPHERICAL VESSELS GENERAL DATA
NOMINAL CAP. (LTR.) BULB DIAMETER MM D MAXIMUM INTERNAL PRESSURE (Bar g) TOLERANCE OF DIAMETER MM TOLERANCE IN LENGTH MM L
5 L 220 1.0 ± 2 ± 5
10 L 285 0.8 ± 2 ± 5
20 L 350 0.7 ± 2 ± 5
50 L 470 0.5 ± 3 ± 5
100 L 600 0.4 ± 4 ± 5
200 L 750 0.20 ± 5 ± 8
300 L 850 0.25 ± 6 ± 8
SINGLE NECK SPHERICAL VESSELS
Nominal capacity(Ltr.) DN (mm) L (mm) Cat. Ref.
5 L 40 270 SVSA 5
10 L 40 350 SVSA 10
20 L 80 430 SVSA 20
50 L 100 590 SVSA 50
100 L 150 740 SVSA 100
200 L 225 910 SVSA 200
300 L 300 1025 SVSA 300
HREE NECK BOTTOM OUTLET SPHERICAL VESSELS
Nominal capacity (Ltr) DN DN1 L Cat. Ref.
5 L 40 25 345 SVSM 5
10 L 40 25 425 SVSM 10
20 L 80 25 525 SVSM 20
50 L 100 40 690 SVSM 50
100 L 150 40 840 SVSM 100
200 L 225 40 1020 SVSM 200
300 L 300 40 1155 SVSM 300
FOUR NECK BOTTOM OUTLET SPHERICAL VESSELS
Nominal capacity(Ltr) DN DN1 DN2 L Cat. Ref.
5 L 50 25 40 445 SVSPL 5
10 L 50 25 40 525 SVSPL 10
20 L 80 25 40 605 SVSPL 20
50 L 100 40 100 765 SVSPL 50
100 L 150 40 100 920 SVSPL 100
200 L 225 40 100 1100 SVSPL 200
300 L 300 40 100 1215 SVSPL 300
FIVE NECK BOTTOM OUTLET SPHERICAL VESSELS
Nominal capacity(Ltr) DN DN1 DN2 L Cat. Ref.
5 L 50 25 40 445 SVSL 5
10 L 50 25 40 525 SVSL 10
20 L 80 25 40 605 SVSL 20
50 L 100 40 100 765 SVSL 50
100 L 150 40 100 920 SVSL 100
200 L 225 40 100 1100 SVSL 200
300 L 300 40 100 1215 SVSL 300
FIVE NECK BOTTOM OUTLET SPHERICAL VESSELS
Nominal capacity(Ltr) DN DN1 DN2 L Cat. Ref.
5 L 50 25 40 445 SVS 5
10 L 50 25 40 525 SVS 10
20 L 80 25 40 605 SVS 20
50 L 100 40 100 765 SVS 50
100 L 150 40 100 920 SVS 100
200 L 225 40 100 1100 SVS 200
300 L 300 40 100 1215 SVS 300
SPHERICAL VESSELS WITH NOZZLE AT 90°

These vessels are used in circulatory boiler system. More nozzles can be provided on the equator on request.

Nominal capacity(Ltr) DN DN1 DN2 L Cat. Ref.
5 L 40 25 25 345 SVSD 5
10 L 40 25 40 425 SVSD 10
20 L 80 25 40 525 SVSD 20
50 L 100 40 80 690 SVSD 50
100 L 150 40 80 840 SVSD 100
200 L 225 40 80 1020 SVSD 200
300 L 300 40 80 1155 SVSD 300
RECEIVERS SPHERICAL VESSELS

Receivers are provided with built-in drip pipe.

Nominal capacity(Ltr) DN DN1 DN2 DN3 L Cat. Ref.
5 L 25 25 25 - 345 SVR 5
10 L 25 25 25 - 425 SVR 10
20 L 25 25 25 - 525 SVR 20
5 L 25 25 25 25 345 SVR 5
10 L 25 25 25 25 425 SVR 10
20 L 25 25 25 25 525 SVR 20
ADDITION SPHERICAL VESSELS

These vessels are provided with a short bottom outlet. It should be supported on a vessel holder/ holding ring.

Nominal capacity(Ltr) DN DN1 L Cat. Ref.
5 L 40 25 345 SVA 5
10 L 40 25 425 SVA 10
20 L 80 25 525 SVA 20
50 L 100 40 690 SVA 50
100 L 150 40 840 SVA 100
200 L 225 40 1020 SVA 200
300 L 300 40 1155 SVA 300
COOLING BATHS

Cooling baths are used for cooling the glass vessel with ice crystals. Cooling baths are provided with a vessel holding ring, bottom outlet sealing arrangement and a lid.

VESSEL CAP. (LTR.) d l Cat. Ref.
5 325 350 SBHC 5
10 350 250 SBHC 10
20 480 330 SBHC 20
50 615 415 SBHC 50
100 720 510 SBHC 100
200 900 620 SBHC 200
HEATING BATHS - WITH COIL & HEATER

M.S. Heating baths are used with electrical or steam heating for glass vessel. Depending upon the temperature requirements, different types of thermic fluids or water can be used as heating media. Heating baths are provided with a pair of non flame proof heaters, M.S. Coil for passing the steam or cooling water, cushioned vessel holder, a bottom outlet sealing arrangement, a lid and threaded socket type or flange type inlet and outlets.

VESSEL CAP. (LTR.) d l LOADING KW Cat. Ref.
5 L 325 225 2 (2x1000) SBH 5
10 L 350 250 2 (2x1000) SBH 10
20 L 480 330 3 (3x1000) SBH 20
50 L 615 415 4.5 (3x1500) SBH 50
100 L 720 510 6 (3x2000) SBH 100
HEATING BATHS - JACKETED WITH COIL

MS Jacketed heating bath is provided with a coil inside to circulate either steam or heat transfer fluid depending upon the application. Provision for insertion of Electrical heater is also kept.

(Non-flame proof) Heater can also be provided along with the bath on request. Although the standard heating baths are specifically designed for spherical vessels, similar baths for cylindrical vessels can also be supplied to special order. All these heating baths can be fitted with suitable temperature control equipment if required.

VESSEL CAP. (LTR.) d1 d l Cat. Ref.
5 L 325 395 260 SBHD 5
10 L 350 420 285 SBHD 10
20 L 480 550 365 SBHD 20
50 L 635 685 465 SBHD 50
100 L 730 830 560 SBHD 100
200 L 900 1050 680 SBHD 200

Notes:
Powder coating / S.S. Heating bath can be supplied on request. This should be specified during inquiry stage.
S.S./ Copper coil can be supplied on request. This should be specified during inquiry.

HEATING MANTLES

As an alternative to heating baths electric heating mantles can also be supplied for spherical vessels. Their heating power varies according to the nominal capacity of the vessel involved.

These heating mantles are subdivided into several heating zones each of which is equipped with a temperature probe so that the surface temperature of the vessel can be monitored. These work in conjunction with the control unit included in the supply to prevent local hot spots occurring. The control unit also includes energy regulators, which can be used to control the heat input separately for each heating zone depending on the liquid level.

CAPACITY VESSELS d l LOADING KW CIRCUITS SUPPLY Cat. Ref.
5 - - 0.6 (1x600) 1 230 V SJMD 5
10 - - 1.0 (2X500) 3 230 V SJMD 10
20 470 245 1.5 (3X500) 3 230 V SJMD 20
50 610 305 3.6 (6X900) 3 440 V SJMD 50
100 715 360 5.4 (6X900) 3 440 V SJMD 100
200 890 450 8.1 (9X900) 3 440 V SJMD 200
MOTOR WITH REDUCTION GEAR BOX

Flameproof motor with reduction gearbox is supplied as standard. A motor is coupled with gearbox. The other end of the gearbox is coupled with flexible shaft.

1:7 Reduction gearbox is used with motor. 1:10 reduction gearbox can also be supplied on request. This should be specified at the time of enquiry stage.

SPECIFICATION : 1400 RPM, 415V, 50Hz, 3 Phase supply, insulation class F, degree of protection : IP 55.

H.P. SPEED CAT. REF.
0.5 190 SFSD 0.5/190
0.5 130 SFSD 0.5/130
0.25 190 SFSD 0.25/190
SPEED VARIATOR

Different variable speed stirrer drives are available for adjusting stirrer speeds to different operating conditions.

MECHANICAL VARIATOR

Mechanical variator have been designed for either horizontal or vertical mounting, one end of the mechanical variator is coupled with motor shaft and other end is fitted with reduction gear box. Control for speed regulation is attached to one end of the control shaft. Hand wheel control is standard control provided on the unit, where selected speed can be read on the indication drum. Variable output speed between lowest 1/7 of the input speed and highest 1.7 times of the input speed can be adjusted. The variator can run in either direction at the rated HP.

FREQUENCY VARIATOR

Non-flameproof digital microprocessor AC variable speed drives (inverters) is also available to adjust the speed of motor. This VARIATOR has got LED display for frequency, speed, setting value, voltage etc. Frequency is set by keypad or external analog signal.

Power supply: 3 Phase, 440V, 50Hz.

Flameproof version can also be supplied on request. This should be specified at the time of enquiry stage.

MESUEMENT AND CONTROL

DIGITAL TEMPERATURE INDICATOR

This instrument is mainly used to monitor of liquid in a typical glass distillation unit.

This instrument mainly consists of : temperature Indicator and Resistance Temperature Detectors (RTD). This instrument works on 230V, 50 Hz power supply. This displays the temperature in degree Centigrade (°C).

VESSEL CAPACITY (Ltr.) RTD LENGTH CAT. REF.
20 400 SDTI 20
50 500 SDTI 50
100 600 SDTI 100
TWO POINT DIGITAL TEMPERATURE INDICATOR

This instrument is mainly used to monitor temperature of liquid in a glass vessel and temperature of vapours of reflux divider in a typical glass distillation unit. This instrument mainly consists of Temperature Indicator and Two Resistance Temperature Detectors (RTD). This instrument works on 230V, 50Hz power supply. This display temperature in degree Centigrade (°C) a switch is provided to see the two temperature alternatively.

VESSELS CAPACITY (Ltr.) RTD LENGTH FOR VESSEL RTD LENGTH FOR REFLUX DIVIDER CAT. REF.
20 400 200 STDTI 20
50 500 225 STDTI 50
100 600 250 STDTI 100
200 700 300 STDTI 200
CONTINUOUS TEMPERATURE CONTROLLER

This instrument displays and controls temperature continuously by switching the power supply ON and OFF in an electrical heating equipment as per the initial settings of heating temperature, band width and reset temperature. This instrument mainly consists of a Temperature controller, a series magnetic controller and a Resistance Temperature Detectors(RTD).

RTD is put into the thermometer pocket of the glass vessel and desired settings are done. As temperature, in the vessels reaches to the set heating temperature, the temperature controller cuts the power in heating equipment OFF. Power starts ON again as the temperature goes down as per the settings of band width and reset temperature.

This instrument works on power supply of 230V 50Hz and can be used with heating mantles and heating baths of all sizes. It displays temperature in Degree Centigrade

VESSEL CAPACITY (Ltr.) RTD LENGTH CAT. REF.
20 400 SCTC 20
50 500 SCTC 50
SEPARATORS

Separators are used to separate two immiscible liquids with different densities. When these liquids allowed settling forms two separate layers, heavier at bottom and lighter at up. Mixture of liquid is continuously feeded in separator at low velocity. This allow sufficient residence time for the formation of separating layers. Light phase liquid is continuously removed from light phase outlet at the top. The Heavy phase liquid enters through dip pipe at lower end and overflows in the discharge pipe and is removed from the bottom outlet.

Separator can be provided with Adjustable overflow valve, (Type B) to adjust position of interface for different operating situations. Separator can also be constructed with horizontal cylindrical vessel and to provide lager-separating surface.

NOM. CAP. DN INLET DN1 DN2 HEAVY PHASE OUTLET DN3 DRAIN DN4 LIGHT PHASE OUTLET DN5 VENT DN6 L L1 L2 L3 TYPE CAT.REF.
20 L 80 25 50 25 25 25 25 80 125 525 - A SSPS 20
50 L 100 40 50 25 25 40 40 1025 150 725 - A SSPS 50
100 L 150 40 50 25 25 40 40 1175 200 825 - A SSPS 100
200 L 225 40 50 25 25 40 40 1475 250 1075 - A SSPS 200
20 L 80 25 50 25 25 25 25 1000 125 525 200 B SSPS 20
50 L 100 40 50 25 25 40 40 1225 150 725 200 B SSPS 50
100 L 150 40 50 25 25 40 40 1375 200 825 200 B SSPS 100
CYCLONES

Cyclones are designed for separation not only for droplets from gases and vapours, but also for particulate solids form gases.

The overall degree of separation can be as high as 99% but this figure is governed to a large extent by the following factors.

Liquid loading of the gas or vapour or solids loading of the gas.
Droplet or particle size range.
Droplet or particle size distribution.

The following are examples of limiting droplet diameters for the standard air/water system(at ambient temperature) with a velocity in the dip pipe of 15m/sec

DN DN1 DN2 DN3 DN4 L L1 L2 L3 L4 L5 CAT.REF.
100 40 25 80 40 415 560 130 125 35 180 SCY4
150 50 25 100 50 850 665 165 150 55 235 SCY6
225 80 25 150 80 1120 870 225 200 75 320 SCY9
CYCLONES WITH INTERNAL COOLING COIL
DN DN1 DN2 DN3 L L1 L2 L3 L4 L5 CAT.REF.
100 40 25 40 715 560 130 125 35 330 SCY 4
150 50 25 50 850 665 165 150 55 375 SCY 6
225 80 25 80 1120 870 180 200 75 500 SCY 9
300 100 25 100 1430 1155 215 275 100 675 SCY 12
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